London East Build Blog – Weeks 20 to 22

Massive changes to report this time around, as the walling installation works begin at NLE, zoning the building into its final room layout.

This comes along side a range of other works that have seen a huge, tangible evolution of the site as we head into the final phase of the envelope installation.


Weekly overview

What a three weeks we’ve had on-site here at NLE. The walls have really started to take shape, with the first floor data halls now visible, along with some of the main access corridor and customer breakout / build room. We’ve also had the ground floor to first floor riser access holes cut into the mezzanine floor, ready for our future inter-floor service routes.

Our lift installation is now also underway, with the main vertical runners and lifting mechanism now in place. This will be enclosed by the shaft in the coming weeks, and the platform will be installed.

The ground floor of the facility has also had all fire protection for the mezzanine structure installed, which is another great milestone in terms of having that component of the envelope fully finished.

EcoTherm
A look at the now finished EcoTherm skylight blanking
Riser
A view of an EcoTherm panel through the newly cut risers, of which there are now two in the facility
Mezz Casing
The mezzanine posts with new fire protecting caps installed
Mezz Casing
The mezzanine has also had its edge fire protection capping installed
Loading Bay Electrics
The loading bay and warehouse area had all new electrical distribution installed as we zone and split delivery
Loading Bay Electrics
Newly installed containment between the new loading bay distribution unit and the storage mezzanine
Safety Board
Our new custom site safety board and sign in station is now fully in place
Cabling
This may not look like much, but this is the first new cable delivery to land on-site here at NLE, so worth snapping!
Cooling
We’re very excited to have received a major equipment delivery this time around, in the form of our CREC units for Data Hall 1, and the plinths for all four halls
Cooling
A look at the custom plinths for our new evaporative coolers, which have been designed for us to contain ease-access filters
Cooling
The first of our CREC units, now on-site and ready for placement in due course
Cooling
We’ve also received the extraction fans for Data Hall 1; Ziehl Abegg units as utilised to great effect at NLC, some of which have now been operating uninterrupted and without issue for over 5 years
Cooling
These are the custom designed and built plinths for our backup CRAC units
Forklift
We have another forklift on-site, taking us to three in use at NLE, though this time not one of ours – this is a super-heavy duty hire unit to lift the walling pallets up to the mezzanine level
Walling
The first insulated wall panel delivery arriving on-site
Walling
We’re glad to have such a large front compound here at NLE, not only for our eventual operating data centre, but also for material handling during the build
Walling
The first set of panel stacks now ready for installation on the first floor
Walling
The first panels being installed on the first floor
Walling
A full run of wall panels in place on the first floor
Walling
The dividing spine wall that will run between Data Hall 1 and Data Hall 2 on the first floor reaching completion
Walling
A look across to the now fully-enclosed Data Hall 2 space
Walling
The main spine / corridor wall on the first floor as it encloses Data Hall 1
Walling
Walling delivery number two
Walling
A look at the completed spine wall which encloses Data Halls 1 and 2, with the temporary door openings for site access – you can also see the early form of what will be our customer lounge, break out and build room on the right
Walling
The first floor access corridor starting to take shape, taken between Data Hall 2 and the customer breakout / lounge / build room area
Walling
A shot taken from inside the now enclosed Data Hall 1
Walling
Data Hall 2, facing the eventual cold corridor / cooling plant area at the rear
Walling
Some of the ground floor panels being installed between the mezzanine posts, to form Data Halls 3 and 4, along with plant rooms
Lift
Our lift installation has now started, with the main lifting gear now in place, along with the custom mezzanine tie-in bracket

We now have 25 tonnes of insulated wall panelling on-site, ready for installation. This will be followed by nearly 33 tonnes of raised floor, and several tonnes of hung ceiling flown overhead in each hall.

Those with a keen eye will notice that the current door openings cut into the walls would not be correct when factoring in our raised floor. These are currently temporary cut-outs for positioning and site access, and will have their height increased (along with base boards installed) later.

We’re incredibly excited to see the site reach this stage. Of course we still have quite a way to go, with several weeks remaining on the envelope stage alone, however seeing the rooms take shape on-site is a massive milestone.


What else has been happening?

Our new van is now almost finished, and we’re very excited to show you what she looks like! We’re very impressed with how she’s turned out.

We just have some final finishing touches to make, and we’ll show you how she looks.


What’s next?

We still have a few weeks of walling and fire protection installation works to completed on-site, while also flying overhead containment grids in each Data Hall to allow for above ceiling cable runs. Beyond this, the envelope installation works will continue, moving onto floors, ceilings and access.

London East Build Blog – Weeks 18 and 19

Plenty more progress to report on this time around, as we head towards twenty weeks of work on-site at NLE.


Weekly overview

Focus this time around has been on preparing the space for the walling contractors to begin their installation works. This has included the removal of some legacy cable containment, the installation of new EcoTerm insulation on all skylights over the eventual first floor data halls, and the construction of our lift foundation.

As always, there have been a wide array of additional works happening alongside the headline tasks, both at NLE, and in the continued growth of operations across the board. We’re in early-stage planning for further expansion in Telehouse, for example – more news on that soon!

Lift
The beginnings of our block lift base, which will bring the shaft and lifting gear up to the new raised floor height
Lift
The mixing area setup for laying the lift foundation
Lift
The materials that will make up the new lift base
Lift
The first course of blocks in place, pending final block brushing after completion
Lift
All three courses in place, along with the eventual board topper, which brings the finished height to exactly 450mm – to the millimetre across the entire top surface
EcoTherm
Our EcoTherm panels being cut to size for each skylight
EcoTherm
These insulated panels block incoming sunlight to what will be the overhead void in each first floor data hall, something we also rolled out at NLC during the build phase
EcoTherm
A view of the EcoTherm panels as they begin to blackout the first floor
EcoTherm
The existing overhead high-bay LED panels and all associated containment and cabling have now also been fully removed, ahead of the wall installation
Gas
The new internal runs for our gas supply have now also been installed

We’ve also had extensive work undertaken to reposition the on-site boiler, which included a full re-run of the building’s gas and water supplies. As a result, our office / NOC kitchen is now fully plumbed in, making the site much more pleasant to inhabit!

As always, there has been a huge amount of work happening behind the scenes. We’re now ready for our internal walls to be installed, along with all access doors, which have now been manufactured for us. Our personnel lift will also be installed in September, which required the block base to be fully in place, along with the associated internal walls that will surround the shaft.


What else has been happening?

Our new CREC units have now gone into manufacture, thanks to our long-standing friends over at EcoCooling. These ECT10800 units are manufactured entirely in Suffolk, at the EcoCooling design and production facility – so 100% UK made.

We’ve been sent some shots of these units as they run through the assembly line, something we’re always very pleased to see!

EcoCooling
The EcoCooling plant in Suffolk, where our CREC units are being built for us
EcoCooling
A look at some existing cooler stock at the EcoCooling plant
EcoCooling
Our coolers are 100% made here in the UK

We’ve visited their production facility a number of times, and the level of innovation on display there really is something to behold. We’re very proud to again be partnering with EcoCooling for NLE, the third private design and build project we’ve had the pleasure of working with them on.


What’s next?

We now have a final week of closing preparation works before the next phase begins in anger, starting with the internal walls and doors. This week will include a range of tasks across the board, even including some work on our new van, which we’re very excited to show you once complete!

London East Build Blog – Weeks 16 and 17

Another two weeks are now in the books at NLE, with plenty of progress to report as we head further into the envelope construction.


Weekly overview

We’ve made great progress on our new compound perimeter security fencing, with our huge sliding vehicle access gate now in place. This joins the new pedestrian access gate, with the installation of our turnstile coming up next (after being sandblasted and powder coated in our desired shade).

There have also been many bodies on-site as works continue on the envelope, both for development meetings and for some minor adjustments to the mezzanine before the walls begin to go in later this month.

Busy
Another busy fortnight at NLE, with many engineers and consultants on-site
Busy
The front compound is large enough to hold plenty of working trades at the same time
Fence
A look at one of the more complex parts of the new perimeter fencing
Fence
The new pedestrian access gate, which will complement the main access turnstile which will sit alongside it
Fence
Much like the pedestrian gate at NLC, the gate also functions as a fast exit path, with push panic latch and security enclosure
Fence
A look at the new pedestrian access gate from outside the compound, with the turnstile due for install just to the left
Fence
The main supporting legs for the new sliding vehicle access gate in place
Fence
The completed sliding gate as seen from outside the compound
Fence
The old palisade bays and gates, ready for recycling / safe disposal
Rooflight Blanks
These sheets of insulation will be used to blank off the skylights, in the same way this was handled as NLC
Stairs
The main access staircase for the mezzanine had its full checkerplate and up stands installed this week

As you can see, we’ve had another great couple of weeks at NLE. The intense heat did delay some of the fencing installation, but progress was not hindered much at all, as we’ve spent lots of time on planning and orchestration of the next phase – that being walling.

The rear compound will also receive the full security enclosure treatment in the coming weeks, along with full razor wire to both sides of the facility, taking us to full enclosure of the site. We’ll also be fitting the motor to the main sliding gate in the near future, which will be tied into our access control system, along with the turnstile.


What’s next?

Towards the end of this month, our walling contractors will be on-site to begin splitting the facility into its final layout, including all four data halls and associated plant rooms / customer amenities.

We’ll also be continuing with works outside the facility, by completing the full perimeter.

London East Build Blog – Weeks 14 and 15

After a real flurry of activity during the main mezzanine installation, the last two weeks have been a little more restrained in terms of visual change, as the majority of our time and effort has been spent orchestrating the next phase of the project.

We’ve spent time otherwise completing additional works ahead of the internal walling and access fit-out, which will be the next major milestone here at the new data centre.


Weekly overview

Aside from lots of time spent in meetings with our structural engineers, service coordinators, electrical contractors and other critical contributors to the NLE project, we’ve predominantly seen the most visual change at the front of the facility over the past 10 working days.

Our new high-security perimeter fence has started to take shape. This will largely match the specification of the compound perimeter found at NLC; that being a 2.4M palisade design, with overhead razor wire.

The difference here is that we’ve actually been able to retain some of the existing posts, designing custom post extensions to allow for a much taller border, and a faster installation.

We’re also adding a matching pedestrian turnstile, along with a gargantuan 6M sliding access gate for vehicles. This will be a whopping 3M high, to match the full height of the razor wired compound.

The rear of the facility will be following suit, with large 3M pedestrian access and fire escape gates, along with rear security fence extensions and razor wire, to match the much larger front compound.

Fence
The first section of the new palisade perimeter being installed
Fence
One full side of the compound fencing in place, pending razor wire installation
Fence
A look at the compound perimeter from outside, as the first corner section is reached
Fence
The corner section on the opposite side of the compound being installed
Fence
A look at some detailed customisation, as the palisades are cut and secured around penetrating bash guards
Mezz
The underside of the mezzanine received a full post-install floor clean and polish – you can also see the large 6M sliding gate and corresponding posts stored in this shot!

We’re very pleased with this progress as we continue to push towards the end of month four on-site at NLE.

We’ve been extremely pleased with our approach to the main compound fence runs. While the front side of the compound will require more in the way of new posts and additional hardware, the custom extensions have proved a great success in quickly deploying the main runs using existing posts, which have already been dug in to the subsurface.

The final consultative actions on the walls, doors and custom machine plinths are scheduled for next week, meaning this next phase of the build will be underway shortly. This will split the facility into its various rooms and fire zones for the first time.


What else has been happening?

We’ve continued with further roll-out of our new core node at CLL this past week. While there’s not much to show visually, as much of this involved logical work on our 100G+ ring, we did want to show our new custom MUXs, which are fully branded, and have new shuttered connectors.

CLL MUX
Our new branded 40 channel multiplexers

All future MUX additions and/or replacements will be our new branded variants, which we’re excited to be partnering directly with the manufacturer for!


What’s next?

Aside from the forward-looking continuation of the main envelope, our own team will be pushing ahead with development on later-stage plans for the installation of containment and associated systems.

We’ll also be moving onto the parts of the perimeter fencing that include the turnstile and the large sliding gate, which are certainly more complex additions to the compound.

London East Build Blog – Week 13

What a transformation we’ve seen this week at the NLE data centre project. The main mezzanine is now in place, ready to receive walls, doors, raised floors and ceilings, which will form the data halls and all other technical spaces. The true scale of the build has now begun to show itself.

What was once an empty, blank canvas of a building is now well on its way to becoming our newest flagship London data centre.


Weekly overview

This week, we’ve had two teams on-site installing our new heavy-duty mezzanine system. This system was designed here in the UK by our structural engineering contractor, and manufactured in Sweden.

Quite remarkably, this structure went up in just 3.5 days. That’s the entirety of the steel work, and nearly 20 tons of surface boarding, in a little over half a week.

Delivery
The first of three articulated lorries arrive on-site from Sweden
Mezz
A look at some of the steel work awaiting installation in the front compound
Mezz
Materials making their way inside, ahead of install
Mezz
The first sections of steel being installed
Mezz
The first skeleton bay of the mezzanine steel work in place
Mezz
A look across the steel work as bay three is installed
Mezz
A look across to what will be the open double-height atrium, from our storage mezzanine
Mezz
A look at where the final bay will be installed
Mezz
The underside of the completed steel work structure, ahead of surface installation
Mezz
The top surface of the structure nearing completion
Mezz
A view from the underside of the structure, with the top surface in place
Mezz
The underside of the new mezzanine structure, with temporary site lighting now in place
Mezz
Our new triple-flight staircase, which will function alongside the new lift, which is pending installation
Mezz
A look across the finished top surface, towards the access atrium and storage mezzanine in the warehouse – with safety barriers now in place around the open perimeter, ahead of wall installation
Mezz
The top side of the finished mezzanine structure, facing towards the rear of the facility

The visual change on-site over the last five days has been incredible. This is set to continue, as we look ahead to the full envelope installation, which will present us with the final building layout.

What you’re looking at here is a 470 square meter mezzanine floor, designed to support 450 tons, but with a max design loading of around 700 tons.

This will be holding up the two first floor data halls, along with service corridors, build and breakout rooms, and a fully-featured DR suite to match that on-site at NLC.

The underside will house a further two data halls, plus our heavy plant and electrical switchgear rooms.

We couldn’t be happier with the outcome of this tranformative phase of the project, and while we are acutely aware of the work that still lays before us, we’re extremely happy to see such a major milestone reached.

Our time lapse camera has been running throughout this phase of the build, so we’ll be pushing out a quick cut of the process soon.


What’s next?

Next up, will be the walling and door / access installation, which will fully zone off each area. There may be a week or two of layover ahead of this installation, so there will be plenty more supplementary works ongoing throughout this time.